Ibrahim Alzoubi

Fab Academy 2020 - "How to make almost anything"

Molding and casting

individual assignment:

design a mold around the stock and tooling that you'll be using, mill it (rough cut + (at least) three-axis finish cut), and use it to cast parts


This week I decided to make a chess piece and choose my favorite piece, which is the minister


Beginning of drawing a chess piece using Fusion 360

Beginning of drawing a chess piece using Fusion 360 First I drew the two-dimensional minister, then use the Revolve command



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Now that a plant has been created in the middle through a modification command, choose the Split Body command for the stone section


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Select the two symmetrical ends of the stone to be divided by the middle


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Now that a plant has been created in the middle through a modification command, choose the Split Body command for the stone section



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Thus, I have two bodies

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And now I am making the template for my design with the sizes shown in the picture

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After that I make the mounting screws inside the design



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So my design is ready and I export it in stl format


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I am drawing two diagonals marking the midpoint to set the z axis



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This is the final shape after I have finished digging



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After that I filled it with water and poured it with a cup to find out the weight of the whole substance



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First, I zeroed the weight of the cup

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Important; you must weigh Part A & B components using a gram scale to be successful with Mold Max™ 60 As the mixing ratio is 100 A: 3b



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This is the remote result of the cup after pouring it and leaving it for 24 hours to dry



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Now join both blocks together to form the template in which I will form my design


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, I decided to use Mold Star 30 silicone rubber, And I made sure to clean the mold well and then mix the two materials A & B in a 1: 1 ratio as recommended in the data sheet



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And this is the final result after the casting is finished


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you can download my design click here